Our Solutions

Create, Customise, Deliver

Our Solutions

Create, Customise, Deliver


When off-the-shelf options fall short, our team at Design Quintessence develops tailored solutions to meet the specific demands of our industry. These purpose-built components often lead to entirely new products—creations that didn’t exist before but are now part of our exclusive range. For 30 years, DQ has delivered smart, effective design solutions to the event, production, theatrical and touring industries. Whether it's a custom truss centrepiece, unique rigging configuration, specialised road or flight case, or a custom colour finish, DQ has the capability and experience to meet your requirements.


If we don't have a solution, then a solution doesn't exist... yet!

Showcasing Creations: Custom Designs, Products & Ideas

Select a tab to explore projects, products and ideas.




Truss Skull

Brief: Can we build a skull from truss?

Solution: Here at DQ we believe truss can be used to build anything so of course the answer was “Yes!” This 9m tall truss skull was one of our most challenging custom truss designs as it took a while to get the form and “personality” of the skull right.

Trepidation from factory staff in making and building such an unusual structure soon turned into excitement and pride when they completed the fabrication.

As with any custom designs, we used as many standard truss components as we could so that they could be used in other everyday applications (ensuring the production company achieves a much faster return on investment).

The skull structure has won an international award and been copied in countries as far afield as Mexico City.


CAD drawing of 9m truss skull structure designed for Crusty Demons by Design Quintessence.


Custom Guitar Truss

Brief: Build a large scale replica of Brian May’s guitar for a WA pro-am production of “We Will Rock You”

Solution: Scanning and tracing a CAD drawing of his actual guitar allowed us to create a design using custom and standard truss components that followed the outline of the actual guitar pretty closely.

With a guitarist sitting and playing inside the 8m long truss guitar whilst it is slowly lowers from the ceiling down onto stage ensures that the grand finale makes a lasting impression on all those who see the show.


Custom Brian May F34 truss guitar prop built from Global Truss for stage production


Truss Christmas Tree

Brief: Design a large Christmas tree out of truss, to be erected in Darwin’s George Brown Botanical Gardens.

Solution: The 8.0m truss structure had to be built from standard components and easy to rig for its short-term installation. It also needed to withstand storms with winds up to 187 km/h in Darwin’s extreme weather.

The conical shape of the tree body was achieved using our new product, the GT F34 variable junction, which facilitates incremental connection of truss pieces from 0 to 25 degrees. To bring all the beams together, we designed a special linear truss with box configuration on the bottom and flat configuration on the top. This resulted in three unique angles converging at the top of the truss tree. To resolve this, we designed and fabricated a custom spigot adaptor that neutralised all spatial angles, allowing them to align with a single flat steel plate at the peak.

“The entire structure came together beautifully, without faults!” Colin West, managing director of Total Event Services exclaimed.

The truss tree was both robust and easy to rig, made possible by our expert design team. Thanks to streamlined manufacturing, all custom parts were delivered on time for the season.

Technical drawing of Trussmas Tree structure made from Global Truss components

When off-the-shelf options fall short, our team at Design Quintessence develops tailored solutions to meet the specific demands of our industry. These purpose-built components often lead to entirely new products—creations that didn’t exist before but are now part of our exclusive range. For 30 years, DQ has delivered smart, effective design solutions to the event, production, theatrical and touring industries. Whether it's a custom truss centrepiece, unique rigging configuration, specialised road or flight case, or a custom colour finish, DQ has the capability and experience to meet your requirements.


If we don't have a solution, then a solution doesn't exist... yet!

Showcasing Creations: Custom Designs, Products & Ideas

Select a tab to explore projects, products and ideas.




Truss Skull

Brief: Can we build a skull from truss?

Solution: Here at DQ we believe truss can be used to build anything so of course the answer was “Yes!” This 9m tall truss skull was one of our most challenging custom truss designs as it took a while to get the form and “personality” of the skull right.

Trepidation from factory staff in making and building such an unusual structure soon turned into excitement and pride when they completed the fabrication.

As with any custom designs, we used as many standard truss components as we could so that they could be used in other everyday applications (ensuring the production company achieves a much faster return on investment).

The skull structure has won an international award and been copied in countries as far afield as Mexico City.


CAD drawing of 9m truss skull structure designed for Crusty Demons by Design Quintessence.


Custom Guitar Truss

Brief: Build a large scale replica of Brian May’s guitar for a WA pro-am production of “We Will Rock You”

Solution: Scanning and tracing a CAD drawing of his actual guitar allowed us to create a design using custom and standard truss components that followed the outline of the actual guitar pretty closely.

With a guitarist sitting and playing inside the 8m long truss guitar whilst it is slowly lowers from the ceiling down onto stage ensures that the grand finale makes a lasting impression on all those who see the show.


Custom Brian May F34 truss guitar prop built from Global Truss for stage production


Truss Christmas Tree

Brief: Design a large Christmas tree out of truss, to be erected in Darwin’s George Brown Botanical Gardens.

Solution: The 8.0m truss structure had to be built from standard components and easy to rig for its short-term installation. It also needed to withstand storms with winds up to 187 km/h in Darwin’s extreme weather.

The conical shape of the tree body was achieved using our new product, the GT F34 variable junction, which facilitates incremental connection of truss pieces from 0 to 25 degrees. To bring all the beams together, we designed a special linear truss with box configuration on the bottom and flat configuration on the top. This resulted in three unique angles converging at the top of the truss tree. To resolve this, we designed and fabricated a custom spigot adaptor that neutralised all spatial angles, allowing them to align with a single flat steel plate at the peak.

“The entire structure came together beautifully, without faults!” Colin West, managing director of Total Event Services exclaimed.

The truss tree was both robust and easy to rig, made possible by our expert design team. Thanks to streamlined manufacturing, all custom parts were delivered on time for the season.

Technical drawing of Trussmas Tree structure made from Global Truss components